Cascade Feed System

Cascade feed enables controlled material flow, reducing rotor load while improving energy efficiency, product shape, and component life.

What is VSI Cascade Feed?

Cascade feed directs a portion of material directly into the crushing chamber, bypassing the rotor. It improves feed control and reduces impact load on the rotor.

Cascade Crushing Principle

Material enters both through the rotor and the cascade ports, enabling controlled particle-on-particle interaction. This balances crushing efficiency and energy usage.

Key Benefits of Cascade Feed

Reduces rotor wear and power consumption. Enhances product shape consistency and increases overall throughput.

Applications in Crushing Circuits

Used in tertiary and quaternary crushing stages. Ideal for shaping aggregates and M-Sand production.

Rotor Load Optimization

By sharing material flow, cascade feed lowers stress on rotor components. This results in longer service life and reduced downtime.

Performance with Varying Feed Conditions

Maintains stable operation even with fluctuating feed sizes. Ensures uniform crushing and consistent output quality.

Sustained Operational Efficiency

Optimized material distribution preserves chamber geometry. Enables prolonged operation with minimal maintenance intervention