Rotor Feed

The rotor feed system distributes material evenly across the high-speed rotor, ensuring balanced impact energy and consistently shaped output.

Precision Rotor Feed

The rotor feed system is the heart of the Mechtech VSI. Designed for even material distribution across the high-speed rotor, it ensures balanced impact energy, consistent crushing, and optimal particle shape. Every component is engineered to handle varying feed sizes and types while minimizing wear and maximizing efficiency.

Balanced Material Distribution

The feed mechanism channels material uniformly into the rotor, preventing overload in any single zone. This even distribution reduces localized stress, ensures stable rotor motion, and produces a consistently shaped product across the full production cycle.

High-Capacity Performance

By optimizing the feed pattern, the rotor system enables the VSI to achieve higher throughput without compromising product quality. The design minimizes recirculation, ensures controlled acceleration of material into the rotor, and supports continuous high-speed operation.

Reduced Wear, Lower Maintenance

Precision-engineered feed channels and rotor inlets minimize abrasive contact and uneven loading. This reduces component wear, extends service life, and lowers maintenance costs. Quick-access feed panels make inspections and adjustments fast and safe, keeping downtime to a minimum.

Adaptable to Feed Variations

The rotor feed system is versatile and can handle a wide range of feed types, from coarse rock to pre-crushed material. Adjustable feed gates and flow controls allow operators to fine-tune performance, ensuring consistent particle shape, reduction ratios, and output quality.

Smooth, Stable Operation

Balanced feed reduces vibration and mechanical stress on the rotor, bearings, and main frame. This stability enhances energy efficiency, extends component life, and maintains consistent crushing performance even under demanding conditions.

Safety by Design

Feed system guards, automatic flow controls, and hydraulic protection ensure safe operation. In the event of tramp or uncrushable materials, the system prevents overload, protecting the rotor, bearings, and other critical components without interrupting production.

Maximizing Output & Efficiency

By combining precise feed distribution, robust construction, and adjustable flow control, the Mechtech VSI rotor feed ensures:

  • Uniform particle shape and gradation
  • Higher throughput with lower energy consumption
  • Extended service intervals and lower operational costs
  • Reliable, continuous operation across applications